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Oversized Socket Cap Head Screws

ZAGO Oversized Socket Cap Seal Screws provide strength, precision and leak-proof sealing for high-performance applications. The oversized socket cap head provides strong, stable tool engagement that is ideal for high-stress and high-load assemblies where security and control are essential.

Under the head, each screw features an elastomeric O-ring that fits into a specially designed groove. Once installed, the O-ring compresses to fill that groove, forming a 360-degree airtight and liquid-tight seal. This barrier prevents contaminants such as water, oil, gas, chemicals, dust and moisture from entering or escaping sensitive equipment, protecting both system integrity and the surrounding environment.

This unified design eliminates the need for secondary washers, gaskets, and sealants, reducing assembly time, lowering total part count, and improving long-term reliability.

Oversized head fasteners increase the load-bearing surface, distributing clamp force over a wider area. This reduces localized stress on thin or soft materials and helps prevent deformation, cracking or pull-through. It also improves stability across uneven or rough surfaces, where standard heads may concentrate load in smaller contact zones.

Increased surface area also supports more consistent compression of sealing elements, such as ZAGO’s O-rings. By allowing for more uniform compression of the sealing element without excessive torque, oversized head designs help reduce the risk of thread stripping, over tightening, and material damage.

All components are fully customizable (see detail below) and engineered-to-order to ensure optimal performance. ZAGO’s team of US-based engineers is available to share their expertise and help make the best choice for your application.

Product Benefits

  • Zero-Leak Seal: 360° O-ring seal protects equipment from contaminants like moisture, humidity, dirt, dust and hazardous fluids and gases, while preventing contaminants from leaking into the environment.
  • No Extra Components: Built-in O-ring replaces need for gaskets, washers, or thread sealants
  • Easy Installation: Large, elevated head allows for extra grip and reduced stripping
  • Durable Under Pressure: Engineered for extreme pressure, weather and temperatures
  • Customizable to Spec: Engineered-to-order options for head, thread sizes, finish, material, and more; ZAGO team available for consult

Key Technical Features

Feature

Detail

Drive Style

Allen aka socket cap

Head Type

Oversized head enhances stability

Seal Type

O-ring under head, 360° sealing

Reusability

Yes (seal maintains integrity over multiple assemblies)

Material Options

18-8 Stainless Steel, Carbon Steel, AIA 316 Stainless Steel, Titanium, Brass, Aluminum; custom materials available on request (see detail)

O-Ring Options

Silicone, Buna, Fluorosilicone, Viton® (FKM), EPDM, Neoprene, FDA APP (see detail)

Temperature Range

Varies by O-Ring material (see detail)

Compliance

REACH / RoHS / DFARS (upon request)

a

Available Configurations

Parameter

Options

Thread Sizes

M1.6-M12 and 0-80-1/2"

Thread Type

UNC / UNF / Metric Coarse / Metric Fine

Lengths

From 3mm (1/8") to TK 50mm (2") standard; custom lengths available

Plating/Coatings

Black oxide, zinc, black zinc, cadmium

Torque Specs

Available by size/material request

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